Saturday, 27 August 2016

Thinking inside the box


If you want to start a collection of compacts then you need to have a think about how to store them. They need to be protected from potential scratching and from bright sunlight which may cause fading.

There are some lovely vintage boxes around but I decided to make my own box to store them in as I love to make things and try out new crafts. I started with a plank of wood and ended up with this:

Finished box.jpg

The box measurements are:


Height: 22 cm              Width: 27 cm          Depth :22 cm


I used wood from a local DIY shop where they sell off cuts from kitchen installations, felt lining from E bay, napkins for the decoupaged lid and some wood dye, varnish, and handles from Wilko. The materials used cost approximately £10.00 to make plus a good few hours. Here's how it came together:



After carefully measuring the pieces, I clamped the plank down and used a mitre saw to cut them, I also clamped a guide on top to make sure I end up with straight lines. My cheeky cat tried to help. I’d advise to do any woodwork outside to save the mess but unfortunately for me it happened to be a rainy day.
  

I never realised the amount of preparation needed to make a box square with straight lines and no gaps. I lined up the pieces to find the best fit and shaved off some tiny slithers of wood to make sure I had straight lines. Then I measured out and marked where I needed to drill to screw the pieces together, bearing in mind the thickness of the wood. I drilled and screwed, then spent a good two hours sanding the box shape down with an electric sander.

Then it was time to stain the wood using a wood dye, I applied 3 coats of dye allowing 4 hours to dry in between each coat. After 24 hours, I then applied the varnish and had to apply four coats as the new wood was quite thirsty. Before doing this, it’s worth trying out the dye and varnish of a test piece to make sure you’re happy with the colour before you cover the box with it.

In-between coats, I also spray painted the wood lid an off white colour as i didn’t want the colour of the wood to show through my decoupage. I then decoupaged the lid using paper napkins and decoupage glue.

stained wood.jpg

I used a stand so I could stain all sides without getting the dye on anything it shouldn’t.

gluey decoupage.jpg

The decoupage took over 24 hours to dry and remained tacky for another 48 hours

decoupaged lid.jpg

Once I was happy with the finish, I trimmed all the edges and patched up any rough areas. I then added handles to the sides of the box for carrying.

handles.jpg


I lined the box interior with felt to prevent any scratching and to give a softer appearance
lining.jpg
Then I screwed the hinges to fix the lid and viola!!


finished hinges.jpg

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